We will not be answering phones until Monday the 18th due to sickness in the office, but we will still be ansering emails and general contact forms. Orders are continuing to be processed. Thank you for you patience and understanding! -Ballistic Management

Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication
Load image into Gallery viewer, Dana 60 Shave Kit - Ballistic Fabrication

Dana 60 Shave Kit

20 total reviews

SKU: DIF-2002-3

4 In stock
Regular price $489.99
Sale price $489.99 Regular price
Sale Sold out
Unit price
/per 
This is a pre order item. We will ship it when it comes in stock.
Dana 60 Shave Kit
Gain 1" of ground clearance!
Includes a differential cover CNC laser cut and CNC Press formed from 3/8" steel plate and 5/8" thick billet bottom block, with a 1/2" thick bottom armor plate. Gain an additional 1 inch of ground clearance from stock (equivalent to gaining 2" on tire size). Bottom bolts are countersunk for extra bolt protection. Kit adds TWO additional bolt holes to the ring pattern to increase strength and resist leakage. For best fitment, machine the bottom of the housing. Ring gear does NOT need to be turned or machined! This is our lowest profile cover ever, so it will clear most steering tie rods. Includes weld on skull logo and hardware. Welded and Machined flat for a great fit. 
Machining and Welding Service runs about 2-3 week lead time. The cost is $780 per differential; includes sand blasting, machining and welding of shave kit. We can remove your stock brackets and disassemble your entire unit for an additional $390.
Email to order
 
 
Complete instructions coming soon - But here's some pointers in the meantime :
  1. Machine or gind/cut housing to 3.200" from the tangent of the tube
  2. Pre-heat housing to 400 degrees ER70 or ER80 welding wire is recommended
  3.  Reinstall the ring gear, carrier and bearings.
  4.  Tack weld the bottom plate/cover assembly to the housing with ALL bolts installed.
  5. Check that the assembly is free of interference’s.
  6.  Remove the cover.
  7. Remove the ring gear, carrier and bearings.
  8. Pre-heat the housing/bottom plate with a rose bud torch until they are approximately 400 degrees. (Temperature marker can be used to indicate temp. You should not see a cherry color. If you do it is too hot.)
  9.  Weld the bottom plate from the outside first. Use a chipping hammer or a needle scaler (preferred) to relieve the weld and material while maintaining heat as best as possible. Do this until the entire area has been relieved.
  10. Re-heat if necessary and weld inside. Repeat needle scale and heat.
  11. Apply heat blanket and let cool as slowly as possible.

 

 

    Customer Reviews

    Based on 20 reviews
    90%
    (18)
    5%
    (1)
    5%
    (1)
    0%
    (0)
    0%
    (0)
    F
    Faustino R. (Carrollton, US)
    I am very happy with it

    The product is awesome. I’m thinking about doing the front also , I cleared the big rocks a lot easier now

    Looks great Faustino!! so happy to hear you loved your shave kit. Come on back when you are ready to do the front, have a great day!

    J
    Javier V. (Brooklyn, US)
    Top quality.

    Excellent quality top seller.

    D
    Dan C. (Portland, US)

    It was a little difficult laying out where to cut and a little grinding but a great experience will be doing again

    D
    DJ P. (Fairfield, US)
    60 shave

    very well made kit took about 2 hours w axle striped and on the bench used soap stone to mark the cut we used cut off wheel,torches to remove housing material . Then pre heated area and welded both sides i did your 14 bolt on my old build and i took a beating and then some so i did another 14 bolt and 60 on my new build keep the great work

    E
    Ethan T. (Arlington, US)
    Probably works great on a different 60

    I would assume that the kit works perfect on a completely different Dana 60 but on my funky D60-ISU from a Ford van the cover fit perfect but the bottom plate wasn't even close. Fortunately I have access to a CNC plasma and mill and just made a new lower plate, not a big deal for me but could be a major struggle for others. so be warned! not for ISU housings!